Integrated management and control system of 3D smart warehousing and logistics park

Foreword

In October 2017, the report of the 19th National Congress of the Communist Party of China emphasized the strengthening of infrastructure network construction such as water conservancy, railways, highways, water transportation, aviation, pipelines, power grids, information, logistics, etc. This is the first time that "logistics" has been included in infrastructure network construction. The category of discourse. In March 2020, the Politburo meeting called for speeding up the construction of new infrastructure (referred to as: new infrastructure), which is essentially based on the “information network, energy network and The construction of the three major information digital infrastructure industry chains of "Traffic and Logistics Network".

A logistics park refers to an area where logistics operations are concentrated, where several modes of transportation are connected, and a variety of logistics facilities and different types of logistics enterprises are concentrated in space. It is also a place with a certain scale and multiple service functions. The assembly point of logistics companies. The smart logistics park is based on intelligent and visual digital scenarios, which realizes the intensification of logistics facilities, the common logistics operation, and the rationalization of the spatial layout of urban logistics facilities. It provides space for the development of urban logistics enterprises and promotes the adjustment of urban land structure.

Effect display

This case uses Hightopo’s product HT for Web digital twin HT logistics industrial park to open up upstream and downstream systems and use smart hardware to achieve data linkage. The daily management of the park, traffic flow monitoring, people flow monitoring, logistics monitoring and other multi-dimensional presentations enable each The process is closely linked to build an integrated visual management platform for smart parks and logistics warehousing, improving the management and work efficiency of the logistics park, and reducing labor and management costs.

Full scene roaming

After the scene is initialized, use HT visualization to create a panoramic space switch of the park, and browse the effects of different scenes in the park. The day and night scene effects of the park are set. In the daytime scene, the overall design of the scene is based on a realistic style, and the overall situation of the park is simulated and restored through three-dimensional modeling of the buildings, roads, and greenery in the park. In the dark night scene, the virtual science fiction logistics park scene effect is rendered through the engine independently developed by the Tupu software Hightopo.

The interface performs patrolling roaming around the entire scene of the park through free viewing angles and fixed routes. Through the roaming perspective, it presents customers with the overall appearance of the park, key areas, and distribution of facilities and equipment.

System Analysis

HT supports multiple modes of model rendering, adopts lightweight 3D modeling technology, 1:1 high simulation simulation, based on 3D scenes, supplemented by 2D data panels, digitally showing the construction, operation and safety equipment of each area of the logistics park , Surrounding dynamic environment, etc. It also supports importing BIM model files in IFC format to generate scenes, and supports rendering oblique photography model files in 3D Tiles format. Through HT, an interactive Web three-dimensional scene can be realized, which can be zoomed, translated, and rotated, and each device in the scene can respond to interactive events.

Park daily overview

Environmental monitoring visualization

Combining big data technology and docking weather system to monitor the environment in the park all-weather, collect environmental data from the aspects of temperature, humidity, carbon dioxide, PM2.5, etc., and display it in real time on the 2D panel. The light intensity varies with the environment. The changes will also change.

Park green construction

In order to promote the carbon neutral carbon emission policy, the construction of the park also carried out the integration of new energy, promoted the clean, low-carbon and safe and efficient use of energy, promoted the green transformation of key industries and important fields, and realized the green ecological smart logistics park. The HT visualization panel displays the energy-related indicators of the park, assists the operation and maintenance personnel of the park to monitor, control and manage the clean energy in the park, and contributes to the new concept of emission reduction and environmental protection in the park and the city.

Charging pile

The 2020 government work report puts forward: "It is necessary to strengthen the construction of new infrastructure, develop a new generation of information networks, expand 5G applications, build charging piles, promote new energy vehicles, stimulate new consumer demand, and promote industrial upgrading."

As the intersection of vehicles, users and energy, charging piles have great potential for development in smart grid dispatching, peak shaving and valley filling, safety technology, and business model innovation. Vehicle charging piles are set up in many places in the park, and the energy-saving contribution of the park charging piles and real-time power monitoring are displayed through HT 2D visualization. And with the 3D effect, the charging piles in the park are equipped with different colors to check the charging status of the vehicles and abnormal warnings. HT's 2D panel is bound to chart data, and 2D and 3D are seamlessly integrated and reused in three-dimensional space.

Photovoltaic shed and street light

As a distributed photovoltaic project, the photovoltaic shed is combined with charging piles, new energy vehicles and smart street lights. It uses photovoltaic modules installed on the roof to generate electricity. It is stored in the battery through a charging device or directly supplied to electric vehicles for charging. It can also be used by solar energy. Photovoltaic sheds provide power transmission for street lights, public facilities and other facilities in the park to achieve the effect of energy saving and emission reduction. The photovoltaic sheds of the buildings in the park are equipped with seamless integration of 2D panels to update the data of the photovoltaic shed’s electricity storage, today's electricity generation, today's electricity discharge, and accumulated electricity savings, accumulated electricity generation, and accumulated discharge in real time.

Driven by the construction of smart cities and 5G, smart street lights have become a model for the integration of information and communication technology and traditional urban public infrastructure. Green and environmentally friendly energy such as photovoltaic street lights, photovoltaic sheds, and charging piles in the park can all be systemically integrated through HT visualization Control and monitoring.

Tupu Software has also built a comprehensive system for intelligent street lamp management, which can centrally control all street lamps in the range, real-time data monitoring, abnormal intelligent analysis and fault alarms to prevent problems caused by equipment aging and loss, and at the same time It can also realize the information management of street lamp pipe network and other facilities configuration to meet the upgrade of subsequent user needs.

Park tenant management visualization

Integrate HT visualization with the park management system, connect park enterprise management data to the visualization platform, and update the types of tenants, the number of tenants, and the area of tenants in the park in real time. By displaying the situation of tenants in a histogram, it is possible to visually compare the investment promotion situation in the park. The type of tenant industry is classified and statistics, and the data can provide data reference for the next investment promotion plan.

Monitoring system and early warning alarm

Multiple monitoring systems have been installed in various corners of the park to integrate the management of equipment and monitoring systems of various subsystems, which can integrate status detection, fault alarm, fault analysis, operation and maintenance management, and display them through the HT visualization system. Such as: today's fire alarm, today's security alarm and other information. Realize the detection and query of the operation status of equipment related to various video surveillance systems. Once the operation and maintenance system finds that the operation status of the video surveillance system equipment is abnormal, it will immediately automatically send a fault alarm to the operation and maintenance management center.

flow monitoring

flow information visualization

HT can be used to visualize the traffic flow in the park in 3D. The system records the parking spaces in the park by combining geomagnetic methods: the total number of parking spaces in the park, the number of free and used parking spaces, and the remaining status of conventional vehicles, new energy, trucks and other vehicles. .

HT visualization can not only process massive amounts of background information, but also display the daily traffic data of vehicles, cars, and trucks in the park through different data visualization styles. Logistic vehicles are in and out with the video license plate recognition system, which can count the entry and exit of vehicles. The linkage system efficiently counts the total number of vehicles entering and exiting, and the number of vehicles entering and exiting. The data is displayed on the panel through data visualization, and the types of vehicles entering and exiting are summarized by monitoring the entry and exit of vehicles. (Inspection-free vehicles, through trains, fire trucks, large trucks, visitor vehicles and other vehicles) and perform analysis and statistics.

The logistics trucks in the park are supplemented by 2D panels for real-time updates of information, display of truck codes, cargo capacity, and truck status, so that the park operation and maintenance personnel can manage the park's traffic information.

flow monitoring

Through intelligent equipment such as face recognition and AI cameras, the people entering and leaving the park are monitored, identified, tracked, and analyzed to obtain real-time data on the flow of people in the area, and provide accurate traffic statistics and behavior analysis data for the park operation and maintenance personnel.

flow and passenger flow visualization

The flow of people and the density of passenger flow in the park are relatively frequent. By accessing security equipment data such as access control recognition and face monitoring, different 2D data visualization styles are used to show the flow of people in the park.
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The upper left panel reflects the distribution of the types of people today (employees, visitors, security, etc.), the real-time changes of the graphs show the flow of people reflected in the background data access and the way people enter the park at this stage (WeChat appointment, face Scanning, IC card), columnar analysis of personnel entering and exiting today. HT visualization uses rich charts, graphs, and design elements to visualize relatively complex and abstract data in a more intuitive and understandable form, which is convenient for the efficient management of park operation and maintenance personnel, and does not require complex forms such as manual calculations to perform park operations. Operation and maintenance analysis.

Logistics monitoring

Logistics information visualization

Statistics, management, tracking, and analysis of goods orders in the park are carried out by connecting to the order management system. The order uses the barcode as the data source, and the data collection terminal is used to scan the barcode identification for data collection.

The HT visualization system analyzes the total inventory of dangerous goods, the number of incoming and outgoing goods, the radar chart analysis of the daily dangerous goods in and out of each building, the status percentage analysis of today’s orders, and the types of goods today (frozen goods, fragile goods, conventional goods, large goods , Dangerous goods, and other items) to manage logistics information from different perspectives such as the analysis of the order situation of the month and the analysis of the order situation so that the enterprise can understand and control the order situation in time, effectively carry out product logistics monitoring and analysis follow-up, and reduce problems The occurrence of files and query management.

Warehouse management visualization

Click the HT warehouse to jump to the initialization of the next interface. What you see is the container style with the Hightopo icon. Click the icon to drill down to the animation scene screen of the Tupu Software Logistics Warehousing and Transfer Center.

By relying on HT visualization technology, smart warehouse management can be configured in 2D and 3D simulation form to show the full-scene management interaction system of the warehouse center and the logistics transfer center. The intelligent three-dimensional monitoring system includes three-dimensional visualization three-dimensional warehouse system, cargo location management, real-time information query, real-time tracking of trajectory, real-time tracking of equipment status, and inventory management.

Material flow monitoring uses the HT 3D effect to monitor the entire process information of materials from the beginning of the warehouse to the completion of the warehouse, and monitor the three-dimensional warehouse shelf, stacker, conveyor, unstacking machine, RGV (straight shuttle), AGV ( Automatically guided transport vehicles), stackers, robotic arms and other equipment status information monitoring, digital twin smart warehousing logistics integration scenarios. It enables digital visualization of the entire logistics process, automatic perception and recognition, traceability, implementation of response, intelligent decision-making, and interactive integration of information systems in all links.

Equipment scene visualization

The scene shows the equipment's operating status, real-time location, loaded goods, container dynamics, abnormal alarms and other information. All functions such as intelligent operation and maintenance, intelligent early warning, intelligent analysis, and intelligent monitoring of equipment management can be realized through HT 3D visualization, with efficient centralized management and control, and process structure optimization.

Device monitoring management

The status of the equipment is identified by color. If the equipment is abnormal, the HT visualization system can be used to find out which equipment has a problem in time, quickly locate the fault point, and prompt the management personnel in time. Managers can also click on the simulated device on the visualization platform to view the operating status of the device, fault information, etc., so as to diagnose and deal with the fault, and eliminate hidden dangers in time.

AGV unmanned

The AGV trolley can easily realize automatic entry and exit of loading and unloading stations, workbenches and shelves, etc., fully adapting to the requirements of high flexibility, large volume of goods, and complex handling lines. The AGV sends the current position and status to the host computer through the wireless network. The host computer updates the database according to the current status and simultaneously connects to the HT visualization system to display the path in real time. The AVG walking path can also be set according to project requirements.

Palletizing robot

The palletizing robot completes various rotations, movements or compound actions through the mechanical arm to achieve prescribed actions and change the position and posture of the grasped objects. The robot palletizer can be integrated in any production line to provide intelligence, robotization, and networking for the production site, which can realize the palletizing logistics of diversified operations in various industries. This case uses HT's powerful rendering engine to achieve the entire code Accurate control of the operation process of the stacking robot, high simulation of the swing process of the robot hand.

injection molding machine

Through HT visualization, the production equipment assembly line management is made more transparent and refined, combined with 2D panel information to display the equipment number, energy consumption, process yield, equipment health value, abnormal records, process production cycle, utilization rate and other information of the injection molding machine.

hoist

As a mechanical engineering equipment that "connects the upper and lower", the hoist plays a role in conveying, lifting, and assisting in loading and unloading materials in the storage and transportation links. HT 2D directly displays machine equipment information through the panel: equipment code, task code, hoist current level, equipment status, equipment next maintenance time and other basic information. It is convenient for operation and maintenance personnel to control, early warning and maintenance.

conveyor

The goods are transferred to the next link through the conveyor, and the information about the direction of the goods and the coding status of the conveyor equipment can be monitored through the HT visualization.

Stacking effect

The development of automated warehouses is mainly marked by the development of stackers. The development of modern industry and increasingly fierce market competition will put forward higher requirements for warehouses, and stackers are the core component of the entire automated warehouse. 3D visual display of stacking and three-dimensional warehouse operation effects, supplemented by real-time display of information, equipment coding and equipment operating status (provided by different colors, red is equipment problem alarm, yellow is equipment failure, and green is normal operation) , Instruction status, column code, layer code and other information. Through the integrated visual management platform, warehousing operation and maintenance, problem detection and other management are more timely and efficient.

Visualization of cargo information

The realization of HT warehouse management monitoring plays a role in monitoring the warehousing scene. It collects data on the shelves and moving goods. The operating status of the equipment, the data changes of the shelves and the real-time feedback of the panel data can be quickly obtained through the visualization system. Comprehensively grasp the activity status of the warehousing and transshipment center, and play a multi-dimensional unification of supervision, maintenance and deployment.

Goods warehousing management

The integrated warehousing system applies the Internet of Things, video surveillance networking technology, transportation and sorting technology, flexible forklift service mode, intelligent shuttle and shelf system, logistics robot technology embedded with intelligent control and communication modules, RFID pallets, etc. The digital twin is a whole logistics process, so that the goods in and out of the warehouse information can be displayed, monitored, and managed.

Multi-angle display of live operation

Through the high simulation model effect of HT 3D, the production operation process is digitally twinned, from the external structure of the production line to the internal details of the machinery, to the overall operation process, multi-dimensional scene display, and support for the selection and switching of scenes.

Digital twin flow full perception

After express companies such as SF Express, Santong Yida, Debon, Best and other express companies have landed in the capital market, business growth has slowed down and operating costs have risen. The express delivery industry is also facing transformation and must change from the past extensive management development model. Transform to the direction of refined development, improve efficiency and reduce costs, and intelligent informatization has become the key to the transformation of the express delivery industry.

Digital intelligence covers the entire field. 5G and labor are also applied to the circulation processing, packaging, warehousing, loading and unloading of goods in the logistics park, the whole process of transportation and distribution of goods outside the park, and the reverse logistics links such as return and recycling logistics. Emerging technologies such as intelligence, RFID, GPS, GIS sensing technology, video recognition technology, M2M technology, Internet of Things, visualization, etc., change the traditional way of manually reading and recording cargo information, and realize the active "perception of logistics information" ". The integration of HT visualization enables the integrated interconnection of people, machines, vehicles, and equipment in the park, including the overall scheduling and management of automatic driving, automatic sorting, automatic inspection, and human-computer interaction to build application scenarios for intelligent logistics.

summary

In 2020, the total cost of my country's social logistics is 14.9 trillion yuan, and its ratio to GDP is 14.7%, which is basically the same as the previous year, but has fallen by 1.3 percentage points in five years; the total national social logistics will reach 300.1 trillion yuan. The development of the logistics industry has entered a stage of transition from a quantitative development to a high-quality development. Relying on intelligent analysis and intelligent operation and maintenance technology to realize automatic monitoring and operation and maintenance, HT's digital logistics park warehousing integrated management system significantly reduces ineffective energy consumption, greatly improves equipment management efficiency, and reduces the burden of operation and maintenance.

Tupu Software Hightopo can formulate smart application scenarios that are closely integrated with the business according to the needs and business characteristics of the park, and can provide logistics enterprises with more personalized smart scenario services based on the intelligent infrastructure built in the park, making the logistics industry park Integrate into the social development trend, follow the trend, and seek greater dividends and broader development space for our own enterprises.

For more industry application examples, please refer to the case link of Software's official website: 161b3020b43425 https://www.hightopo.com/demos/index.html