Amcor 如何借助 Liquid UI 实现SAP PM可靠性

Amcor 如何借助 Liquid UI 实现SAP PM可靠性

安姆科是塑料行业的全球领军企业，该企业认识到 SAP 工厂维护（SAP PM）对于确保高效的维护管理的重要性。
在诸如制造业等高度依赖机械设备的行业中，SAP PM是一种通过数据驱动决策来最大限度减少停机时间、降低间接成本、确保安全并提高运营效率的工具。该平台旨在通过安排预防性维护来加强工厂维护，从而延长机械的使用寿命、优化资源利用，并确保设备安全且高效地运行。
然而，只有当终端用户充分使用该系统时，这些先进的功能才能得以实现。
Amcor 面临着一个重大挑战：终端用户认为 SAP PM 界面繁琐且效率低下，导致该系统未得到充分利用且用户存在抵触情绪。
“在使用 SAP 时，数据输入一直是个难题，而且我不希望机械师们都得成为 SAP 高手。”
—— 埃里克，安姆科北美地区可靠性经理
面临的挑战
安姆科的维护管理面临若干直接影响其运营效率和合规性的问题：
运营效率降低：繁琐的数据录入流程导致维护计划安排冲突以及资源管理不当。
停机时间增加：数据输入不足导致维护行动延迟，增加了机器停机时间并影响了工厂生产力。
维护记录不准确： 由于SAP PM系统的复杂性，技术人员不愿意使用它，导致维护数据缺乏可靠性。
合规性和审计追踪问题：未能正确追踪维护活动，则存在不符合严格监管标准的风险。
SAP PM 功能利用低效：缺乏可靠的数据输入损害了SAP PM的功能，特别是预测性维护和分析工具的功能。
影响
SAP PM 的低效使用不仅妨碍了日常运营，还对 Amcor 的战略目标产生了更广泛的影响。整个生产流程的可靠性受到损害，影响了产出质量和一致性。
在财务方面，不准确的记录可能会增加运营成本，并可能因计划外停机而造成收入损失。
在战略上，无法充分利用 SAP PM 的全部功能意味着会错失预防性维护和优化机器性能的机会，而这对长期资产管理和成本节约至关重要。
解决方案
为了应对这些挑战，Amcor 与 Liquid UI 合作，改造并简化 SAP PM 用户体验。解决方案主要集中在两个方面：
简化用户界面： Liquid UI 重新设计了 SAP PM 界面，使其对技术人员来说更易于访问和使用。基本功能被精简为一个界面，删除了不必要的字段，以减少错误。
SAP PM 的移动化： Liquid UI 实施了一个移动解决方案，使技术人员能够通过 iPad 直接从车间访问 SAP PM。这种移动性通过条形码扫描得到加强，便于登录、导航和数据输入，大大减少了输入维护数据所需的时间。
“我从机械师那里得到的最大反馈是，现在往系统里输入信息变得非常容易。知道该把注意力放在哪里是解决问题的第一步。”—— 埃里克
Amcor 为何选择 Liquid UI
Amcor 选择 Liquid UI 作为这一关键项目的合作伙伴，是因为 Liquid UI 强大的平台支持简单、安全的定制，而不会危及 SAP 系统的核心功能。
认识到原生 SAP 系统所具有的复杂性和相对僵化的特性，Liquid UI 具备让系统所有者进行用户友好型调整的能力，这无疑是其一大显著优势。再者，Liquid UI 所提供的持续支持以及其合作模式，有力地确保了能够契合安姆科的特定需求，进而推动了整个项目的平稳过渡以及成功实施。
“用户友好、简单、直观的界面--这是我们的首要目标”
Liquid UI 解决方案深度剖析

亮点
通过解决最初的用户参与问题和改造 SAP PM 系统，Amcor 不仅提高了日常运营效率，还为长期成功进行了战略定位。更准确、更及时的数据促进了向预防性维护的转变，从而实现了更好的规划和资源分配，最大限度地减少了停机时间，延长了设备寿命。
这种积极主动的方法不仅降低了紧急维修成本，还通过优化能源使用和减少浪费，实现了 Amcor 的可持续发展目标。维护管理的全面改进有助于提高生产流程的稳健性和可靠性，进而提高产品出厂率、产品质量和客户满意度。
“输入 SAP 系统的信息量大大增加，因为我们为他们提供了一种工具，使他们能够非常容易地进行操作......特别是在一家工厂，他们在几周内从创建零份工单增加到 200 多份工单" - Erik
成果
这一变革给安姆科的维护管理带来了显著的提升：
提高数据准确性：SAP PM 界面的简化和移动化实现了更准确和及时的数据录入。
改善合规性与安全性：有了可靠的数据，安姆科能够确保符合安全标准和监管要求，降低风险和责任。
运营效率提高：记录一份维护订单所需的时间从多达 15 分钟减少到了仅 15 秒，极大地提高了生产率。
转向预防性维护： 效率更高、用户界面更友好的系统使 Amcor 能够转向积极主动的维护策略，大大降低了设备意外故障的可能性和相关成本。
积极的用户反馈： 技术人员认为新系统既方便又高效，从而提高了 SAP PM 的采用率并减少了抵触情绪。
后续步骤
Liquid UI 可提供即时移动访问，无需重新开发 z* 交易或在 Fiori 中重新创建交易，从而推动您的员工队伍发展。有了 Liquid UI，您还可以根据业务需要在 iOS / Android 上定制交易屏幕。

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